Digital Twin Configuration Management
The Challenge:
A heavy equipment manufacturer maintained digital twins for 200+ product variants but struggled with configuration consistency across engineering, manufacturing, and service teams. Discrepancies caused production delays and incorrect maintenance procedures.
The Solution:
Created a Power Apps solution as the single source of truth for digital twin configurations, integrated with PLM systems. Power Automate synchronized changes across stakeholder systems, while Copilot Studio enabled natural language queries about twin configurations.
Result:
Configuration errors reduced by 92%, synchronization time decreased from 5 days to real-time, and service teams resolved 45% more issues on first call using accurate digital twin data.